
- Plan, schedule, and execute daily production activities to meet output targets for electric material handling equipment.
- Oversee and optimize end-to-end manufacturing processes including fabrication, machining, assembly, and testing of electric tow trucks, forklifts, trolleys, cranes, and related systems.
- Manage shop floor operations, including manpower allocation, workflow management, and resource utilization to ensure smooth production.
- Develop, implement, and continuously improve production workflows, SOPs, and work instructions to enhance efficiency, reduce cycle time, and minimize waste.
- Design and optimize plant layouts, production lines, jigs, fixtures, and tooling for scalable and ergonomic manufacturing.
- Monitor and improve production efficiency by identifying bottlenecks, reducing downtime, and implementing Lean, Six Sigma, Kaizen, and 5S practices.
- Coordinate with design, R&D, and engineering teams to ensure seamless new product introduction (NPI) and design for manufacturability (DFM).
- Collaborate with procurement and vendors to ensure timely availability of quality raw materials and components as per BOM requirements.
- Oversee integration and assembly of electric mobility components including motors, battery systems, controllers, powertrains, and electrical harnesses.
- Ensure proper installation, commissioning, and maintenance of production machinery and equipment, including automation and robotics integration.
- Monitor machine performance and implement preventive and predictive maintenance to minimize breakdowns.
- Troubleshoot production issues related to mechanical systems, welding, assembly, machining, and electric component integration.
- Conduct root cause analysis using tools like 5 Why, 8D, FMEA, and implement CAPA and Poka-Yoke solutions.
- Establish and maintain strict quality control systems, conduct inspections, and ensure adherence to product specifications and standards.
- Perform load testing, calibration, and validation of finished equipment to ensure performance, safety, and reliability.
- Ensure compliance with safety, quality, environmental, and regulatory standards including handling of high-voltage systems and heavy equipment.
- Drive sustainability initiatives by reducing material waste, optimizing energy consumption, and promoting eco-friendly manufacturing practices.
- Monitor and analyze production KPIs such as OEE, yield, cycle time, and productivity for continuous improvement and cost optimization.
- Prepare production reports, technical documentation, process sheets, and management presentations.
- Train, guide, and mentor production staff, technicians, and operators on processes, safety, and equipment handling.
- Support cross-functional teams including after-sales and service for technical troubleshooting and continuous product improvement.
- Lead and participate in continuous improvement initiatives aligned with operational excellence and smart manufacturing goals.
Key Skills
- Strong knowledge of Production Planning and Control (PPC) and end-to-end manufacturing operations.
- Expertise in manufacturing processes including fabrication, machining, welding, assembly, and testing of heavy engineering and electric mobility equipment.
- In-depth understanding of electric mobility systems including electric motors, battery packs, controllers, power electronics, and wiring harness integration.
- Strong knowledge of mechanical systems such as hydraulics, pneumatics, structural fabrication, and chassis assemblies.
- Proficiency in process design, workflow optimization, plant layout planning, and production line balancing.
- Hands-on experience with Lean Manufacturing, Six Sigma, Kaizen, 5S, and Value Stream Mapping for continuous improvement.
- Ability to perform root cause analysis using tools like 5 Why, 8D, FMEA, Fishbone, RCA, and Poka-Yoke.
- Strong troubleshooting skills across mechanical, electrical integration, welding, machining, and assembly processes.
- Knowledge of quality control systems, inspection techniques, SPC, and compliance with ISO, IATF, and safety standards.
- Experience in handling production machinery, equipment selection, commissioning, maintenance, and basic robotics/automation integration.
- Familiarity with Design for Manufacturability (DFM) and Design for Assembly (DFA) along with cost optimization techniques.
- Ability to monitor and improve KPIs such as OEE, cycle time, throughput, yield, rejection rate, and cost per unit.
- Proficiency in ERP/MRP systems (SAP, Oracle, or similar) for production tracking, BOM management, and resource planning.
- Working knowledge of CAD/CAM tools such as AutoCAD, SolidWorks, or similar for tooling, layout, and design review.
- Understanding of materials and processes including steel, alloys, composites, sheet metal, machining, and surface finishing (painting, powder coating).
- Knowledge of jig, fixture, and tooling design for efficient and repeatable manufacturing processes.
- Experience in New Product Introduction (NPI) and cross-functional coordination with design, R&D, quality, and procurement teams.
- Basic understanding of automation, PLCs, robotics, IoT, and Industry 4.0 concepts in smart manufacturing environments.
- Strong data analysis skills with the ability to interpret production metrics and drive process improvements using Excel or similar tools.
- Knowledge of safety standards, HSE practices, high-voltage safety, and industrial compliance requirements.
- Project management skills including planning, execution, and coordination of multiple production and improvement initiatives.
- Vendor management and supply chain coordination for ensuring timely availability of quality materials and components.
- Strong focus on sustainability including waste reduction, energy efficiency, and eco-friendly manufacturing practices.
- Effective team management, shop floor leadership, and workforce training capabilities.
- Excellent communication and cross-functional collaboration skills.
- Strong problem-solving mindset with adaptability in a fast-paced, innovation-driven environment.
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