Job Overview
They are looking for a Production Engineer with strong hands-on expertise in assembly operations to oversee the daily production activities at our bottle packaging machinery manufacturing plant. This role will be responsible for managing manufacturing processes, coordinating assembly line tasks, ensuring quality standards, optimizing resources, and maintaining production schedules. The ideal candidate will have in-depth knowledge of mechanical components, precision assembly, and industrial machinery systems.
- Plan and execute production schedules for bottle packaging machinery as per customer requirements.
- Collaborate with design and planning teams for smooth handover of drawings and BOMs.
- Monitor production progress, identify bottlenecks, and implement corrective actions.
- Manage allocation of labor, machinery, and materials to meet production targets.
- Maintain and update production documentation and reports.
- Supervise mechanical assembly of conveyors, filling heads, capping units, labeling systems, and pneumatic/electrical components.
- Ensure adherence to assembly drawings, torque specifications, and quality standards.
- Conduct in-process inspections, pre-dispatch inspections (PDI), and machine testing.
- Oversee installation, commissioning, and final testing of machinery.
- Optimize assembly line layouts, workflows, and processes for improved efficiency.
- Develop and implement assembly and testing procedures for new products.
- Ensure proper use and maintenance of tools, jigs, fixtures, and assembly equipment.
- Enforce quality control processes in compliance with ISO, CE, and other standards.
- Implement inspection protocols and quality audits throughout the production cycle.
- Perform root cause analysis and drive corrective and preventive actions (CAPA).
- Apply Lean Manufacturing, 5S, Kaizen, and Poka-Yoke techniques on the shop floor.
- Identify and implement cost-reduction initiatives and process improvements.
- Create and maintain SOPs, assembly manuals, and work instructions.
- Monitor performance of assembly and production equipment.
- Coordinate preventive maintenance and repairs with the maintenance team.
- Design, procure, and maintain specialized tools and fixtures.
- Lead and mentor technicians, fitters, and helpers on the shop floor.
- Coordinate with cross-functional teams such as design, R&D, procurement, QA, service, and stores.
- Provide feedback to design teams for manufacturability improvements.
- Liaise with suppliers to ensure quality and timely delivery of components.
- Train staff on assembly procedures, safety standards, and quality checks.
- Conduct regular skill development programs for production staff.
- Collect and analyze production data including cycle times, defect rates, and efficiency.
- Monitor KPIs related to production output, quality, and cost.
- Prepare and present reports on production performance and improvement plans.
- Mechanical engineering principles. (design, assembly, testing)
- Knowledge of manufacturing processes. (machining, assembly, testing)
- Expertise in bottle packaging machinery. (filling, capping, labeling, shrink wrapping)
- Pneumatic and hydraulic system handling.
- Electrical systems and PLC/HMI interface knowledge.
- Control systems and robotics understanding.
- CAD proficiency. (AutoCAD, SolidWorks, Creo)
- Interpretation of engineering drawings, schematics, and technical specifications.
- Assembly techniques, tooling, and fixture experience.
- Bill of Materials (BOM) interpretation.
- Production planning and execution.
- Assembly line layout and workflow optimization.
- Equipment and tooling management.
- Maintenance coordination for production machinery.
- Testing and commissioning of machinery.
- Pre-dispatch inspection (PDI) and quality checks.
- SOP and technical documentation preparation.
- Process mapping and workflow analysis.
- Cost reduction through process optimization.
- Quality control methodologies.
- Root Cause Analysis (RCA) and CAPA.
- Compliance with ISO and CE standards.
- Industry safety regulation adherence.
- Six Sigma methodology application.
- Lean manufacturing. (5S, Kaizen, Poka-Yoke, Value Stream Mapping)
- Continuous improvement implementation.
- Troubleshooting of production and assembly issues.
- Diagnostic and fault analysis.
- Data collection and KPI monitoring.
- Analytical and data-driven decision-making.
- Critical thinking and technical problem-solving.
- Cross-functional coordination. (design, QA, purchase, stores, R&D, service)
- Vendor and supplier coordination.
- Verbal and written communication skills.
- Interpersonal and team collaboration skills.
- Training and mentoring of junior staff and technicians.
- Documentation and reporting capabilities.
- Team leadership and workforce supervision.
- Project planning and task prioritization.
- Multi-tasking and resource management.
- Organizational and execution capabilities.
- Time management for production deadlines.
- Adaptability to shifting priorities.
- Safety protocol compliance.
- Proactive approach to operational improvement.
- Innovation in process and workflow design.
Location
How to Apply
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