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Fabrication Production Engineer – WNTFPE01102025
Job Overview
- Execute fabrication plans and daily production schedules as per design and project requirements.
- Work in a sheet steel fabrication plant with hands-on experience in CNC machines such as Turret Punch, Laser Cutting, Press Brakes, and related automated equipment.
- Monitor fabrication processes including cutting, welding (MIG, TIG, Robotic), bending, forming, machining, CNC operations, and assembly.
- Develop, implement, and maintain Standard Operating Procedures (SOPs) for all fabrication stages.
- Conduct time studies and workflow optimization (value stream mapping) to improve efficiency, reduce cycle times, and eliminate waste.
- Design or specify fixtures, jigs, and tooling to ensure precision and repeatability in fabrication.
- Oversee and troubleshoot programming for automated fabrication equipment (CNC press brakes, laser cutters, turret machines, robotic welding cells).
- Act as a technical expert to interpret engineering drawings, specifications, and welding procedures (WPS) into clear work instructions.
- Ensure dimensional accuracy and tolerance adherence using precision measurement tools and CMM data.
- Collaborate with R&D and design teams for Design for Manufacturability (DFM) and producibility reviews.
- Investigate and analyze non-conformances, scrap, and rework issues, implementing root cause corrective actions.
- Ensure adherence to quality control systems, ISO standards, and industry-specific certifications.
- Conduct tests, analyze data, and identify areas for improvement in product quality and reliability.
- Manage welder qualifications, process certifications, and compliance with elevator/escalator standards (ASME A17.1/CSA B44, EN 81).
- Support process planning and sequencing, ensuring efficient use of manpower, machines, and materials.
- Coordinate with design, engineering, and production teams to resolve technical issues.
- Ensure compliance with safety protocols, risk assessments, and ergonomic practices, working closely with the Safety Manager.
- Plan and support equipment maintenance schedules to minimize downtime.
- Drive continuous improvement initiatives using Lean Manufacturing, 5S, and Six Sigma methodologies.
- Evaluate and recommend suitable fabrication materials and consumables for performance and cost optimization.
- Train, mentor, and guide technicians, welders, and operators to improve skills, productivity, and quality output.
- Prepare and maintain production records, shift reports, and material usage logs.
- Manage and support project tasks, ensuring timely delivery within defined budgets and schedules.
- Collaborate effectively with cross-functional teams, suppliers, and vendors to ensure smooth production flow.
- Strong knowledge of sheet steel fabrication processes (cutting, bending, welding, forming, machining, assembly).
- Hands-on experience with CNC Turret Punch, Laser Cutting, Press Brakes, Robotic Welding, and precision machining.
- Proficiency in AutoCAD, SolidWorks, and CAM software for programming, tooling, and production planning.
- Ability to read and interpret engineering drawings, GD&T, welding symbols, WPS, and fabrication standards.
- Expertise in MIG, TIG, and robotic welding processes, as well as precision metal forming.
- Ability to design and implement jigs, fixtures, and tooling for repeatable, high-precision fabrication.
- Skilled in Lean Manufacturing, Six Sigma, 5S, FMEA, Time Studies, and Value Stream Mapping.
- Familiarity with ISO 9001 standards, precision measuring tools, inspection methods, and CMM data analysis.
- Strong analytical skills for troubleshooting production issues, resolving defects, and implementing corrective actions.
- Collaborating with R&D/design teams to optimize product designs for efficient and cost-effective fabrication (DFM).
- Experience in developing and managing production schedules using ERP/MRP systems (SAP/Oracle).
- Understanding of sheet steels, welding consumables, and fabrication materials for elevator/escalator components.
- Comprehensive knowledge of workplace safety, risk assessments, and compliance with EHS and fabrication safety standards.
- Focus on cost reduction, waste elimination, cycle time improvement, and productivity enhancement.
- Ability to control production costs, manage budgets, and justify capital expenditures.
- Effective coordination with design engineers, production teams, vendors, and cross-functional stakeholders.
- Proven ability to mentor, train, and motivate operators, welders, and technicians for improved performance.
- Ability to adapt to changing priorities, technologies, and production requirements.
- Strong organizational skills to manage multiple tasks, projects, and deadlines simultaneously.
Salary
Industry
Elevator and Escalator Manufacturing Industry
Age Limit
Education
Experience
Location
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Manufacturing Engineering, Production Planning, Quality Control, Process Improvement, Design for Manufacturability, Fabrication Techniques, Welding Engineering, Materials Science, Lean Manufacturing, Safety Protocols, OSHA Compliance, Project Management, CAD/CAM Software, Mechanical Engineering, Industrial Engineering, Elevator Manufacturing, Escalator Production, Vertical Transportation, Lift Engineering, Material Handling Systems, Fabrication Engineer, Production Engineer, Sheet Metal Fabrication, CNC Turret Punch, CNC Laser Cutting, CNC Bending, Press Brake Operator, MIG Welding, TIG Welding, Robotic Welding, Welding Fixture Design, Welding Process Standards, GD&T, Engineering Drawings, Metal Forming, Jigs and Fixtures, Tooling Design, Six Sigma, 5S Implementation, Kaizen, FMEA, Value Stream Mapping, AutoCAD, SolidWorks, CAM Programming, ERP, ISO 9001, Quality Assurance, CMM Inspection, Precision Machining, Sheet Steel Components, Elevator Fabrication, Escalator Fabrication, Welding Symbols, WPS, EHS, Risk Assessment, Cost Reduction, Productivity Improvement, Cycle Time Reduction, Assembly Line Balancing, Preventive Maintenance, Vendor Coordination, R&D Collaboration, Root Cause Analysis, Continuous Improvement, Team Leadership, Operator Training, Industrial Safety, Fabrication Standards, Cutting Tools, Steel Materials, Hoistway Fabrication, Car Frame Assembly, Cabin Assembly, Truss Fabrication.
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